Tag Archives: Production

Volkswagen Golf Hits a Red Light — Again

There’s a particular sound you don’t expect to hear at Volkswagen’s Wolfsburg plant — silence. But come 29 October, the mighty production lines that have churned out millions of Golfs, Tiguans, and Tourans will fall eerily quiet. The reason? Not worker strikes, not diesel scandals, but… microchips. Again.

Yes, our old pandemic-era nemesis is back, dressed this time in geopolitical clothing. The world’s supply of semiconductors is once more in turmoil, and Volkswagen has found itself caught in the crossfire of a US–China trade spat that’s gone nuclear in the tech world.

Here’s the gist: Nexperia, a major Dutch chipmaker with Chinese ownership, was taken over by the Dutch government last month under pressure from the Trump administration. Washington cried “national security,” The Hague nodded gravely, and Beijing, in a spectacular display of “fine, have it your way,” promptly banned exports of Nexperia chips. Cue the sound of factory robots grinding to a halt in Germany.

Volkswagen broke the news to its staff this week, warning that while production was still “unaffected,” the situation could change faster than you can say supply chain disruption. Hours later, it did.

The Wolfsburg plant — home to Europe’s best-selling car for decades — is bracing for a production freeze of the Golf, with Tiguan, Touran, and the China-focused Tayron likely following suit. No one at VW is saying how long the stoppage could last, but “weeks, not days” wouldn’t be an unreasonable guess.

And it’s not just Wolfsburg. Rumours suggest VW’s other German sites — Emden, Hanover, and Zwickau — could face similar slowdowns if chip inventories dry up. To soften the blow, Volkswagen is already in talks with Berlin about Kurzarbeit, the German short-time work scheme designed to save jobs when factories go idle.

So where does that leave Europe’s biggest carmaker? In a bit of a pickle, frankly. The company has no immediate alternative supplier, and qualifying a new one isn’t as simple as switching brands of printer ink. Each microchip has to be painstakingly tested and certified to make sure it plays nicely with the car’s electronics — a process that can take months.

It’s a sobering reminder that even in 2025, with all our talk of autonomy, electrification, and AI, the car industry’s greatest vulnerability can still come down to a few missing silicon wafers.

The Golf — that humble, everyman hatchback that’s weathered oil crises, financial crashes, and emissions scandals — now faces a new kind of existential threat: geopolitics.

Who’d have thought the fate of Wolfsburg’s most iconic car would hinge on a diplomatic cold war between Washington and Beijing?

Still, if there’s one thing Volkswagen’s good at, it’s survival. But for now, the assembly lines that built an empire are, once again, stuck in neutral.

Source: Autocar

Electric Power, Romanian Muscle: Inside Mercedes’ New EV Heart Factory

By the time you’ve finished your morning espresso, a brand-new Mercedes-Benz electric drive unit will already be whirring its way down a kilometer-long assembly line in a small Romanian town called Sebeş. It’s not exactly Stuttgart or Sindelfingen — but make no mistake, this place is quietly becoming one of the powerhouses of Mercedes’ electric future.

Star Assembly, Mercedes-Benz’s wholly owned Romanian arm, has just flicked the switch on production of electric drive units for the next all-electric Mercedes-Benz GLC. In plain English: Romania is now officially part of the EV big league.

This isn’t some back-room bolt-on job, either. The Sebeş site is now the second plant in the global Mercedes network to supply electric drive units to its vehicle factories — a job it shares with the legendary Untertürkheim plant in Germany, the mothership of Mercedes drive tech.

A Decade of Gears, Now a Jolt of Voltage

Star Assembly’s been part of the three-pointed star family since 2013, mostly churning out gearboxes for all sorts of Mercs. In 2020, it took a first sip of the electric Kool-Aid by adding hybrid units for the 8-speed dual-clutch transmission. But now, things have gone fully electric — and fully serious.

Mercedes has sunk a major investment into Sebeş: over 30,000 square metres of shiny new facilities where robots and humans work side by side to build electric drive units with surgical precision. The assembly line alone stretches about 1,000 metres, dotted with more than 200 processes — some manual, most automated, all very German in their efficiency.

Jörg Burzer, Mercedes-Benz’s production boss, calls the project “an important milestone in the transformation of our plant.” Translation: Sebeş just became a vital artery in Mercedes’ transition from piston power to pixel-perfect electrification.

From Transmissions to Transformation

This isn’t just corporate speak. For Romania, the move means more than a few shiny motors. As Prime Minister Ilie Bolojan put it during the launch ceremony, Mercedes’ investment brings “technology transfer, access to markets and integration of Romanian industry into the European value chain.” In other words — it’s a massive vote of confidence in Romania’s industrial chops.

And of course, it’s green. The Sebeş site runs on 100 percent renewable electricity, operating in a carbon-neutral fashion — just like the rest of Mercedes’ in-house production network. It’s proof that sustainability doesn’t have to mean small-scale or slow.

The Bigger Picture

Mercedes’ electric ambitions are sprawling across the continent — from Germany to Hungary to now Romania — each site a piece of a puzzle that spells “less CO₂, more volts.” The Sebeş plant, with its newfound electric focus, might not make headlines like a new AMG or concept car, but make no mistake: this is where the future of the brand quietly takes shape.

It’s not glamorous, it’s not loud, but in its quiet, humming precision, it’s everything Mercedes wants to be in the EV age — efficient, connected, and just a little bit brilliant.

Source: Mercedes-Benz

Two Million Strong: Stellantis Vigo Plant Hits Major Milestone in LCV Production

In the world of light commercial vehicles (LCVs), few names carry as much weight as the Peugeot Partner, Citroën Berlingo, Opel/Vauxhall Combo, and Fiat Doblò. These workhorses of Europe’s roads—and driveways—just hit a major milestone. The Stellantis Pro One Business Unit has announced that its Vigo, Spain, manufacturing plant has rolled off its two-millionth example of the current-generation small van family. The honor of marking the moment? A Citroën Berlingo passenger variant.

That figure isn’t just impressive—it’s symbolic of how deeply rooted Vigo is in the European commercial-vehicle landscape. Since 1996, the plant has produced 6.5 million units of these compact carriers across three generations (known internally as M49/59, B9, and K9). And stretching further back, since its doors opened in 1958, Vigo has assembled more than 16 million vehicles total—half of them light commercial models.

Built for Work. And Everything Else.

Launched in 2018, this latest crop of Stellantis small vans—Peugeot Rifter/Partner, Citroën Berlingo/Berlingo Van, Opel/Vauxhall Combo Life/Cargo, and Fiat Doblò/Doblò Van—shares a modular platform engineered for versatility. Available in both passenger and cargo configurations, they cater equally to tradespeople, families, and urban fleets.

Vigo’s System 2 production line currently builds around 1,200 units per day, shipping them to over 70 markets worldwide. And since 2021, that output includes fully electric versions, each powered by a 50-kWh lithium-ion battery pack good for roughly 275 kilometers (171 miles) of range on the WLTP cycle.

It’s this combination of scale, adaptability, and electrification that has made Stellantis a dominant force in Europe’s compact LCV segment. Together, these models hold a 49-percent market share across the European Union, with 137,000 units sold so far this year—nearly one out of every two small vans sold.

The People Behind the Milestone

The two-millionth-vehicle celebration brought together Stellantis Pro One’s global head Emanuele Cappellano, Vigo plant director José Luis Alonso Mosquera, and a team of proud workers for a commemorative photo on the factory floor.

“It is an honor to participate in this event, which reaffirms the strong leadership of our light commercial vehicles,” Cappellano said. “With both internal combustion and battery-electric versions, we’re able to offer sustainable mobility without compromise.”

Mosquera echoed that pride, calling the achievement “a symbol of transformation” and proof that Vigo remains a benchmark for efficiency and quality in both thermal and electric production.

Innovation, Backed by Legacy

Vigo’s expertise in alternative powertrains isn’t new—it stretches back to 1995 with the electric Citroën C15, a quirky pioneer that hinted at today’s e-van boom. The plant’s transformation has been bolstered by support from the Galician regional government, whose Axencia Galega de Innovación helped back the industrialization project for Stellantis’s multipurpose van lineup.

Today, with Stellantis’s multibrand platform strategy firing on all cylinders, Vigo stands as a model for how tradition and innovation can coexist on the same assembly line. Two million vehicles later, the formula still works: build them smart, build them versatile, and build them to last.

Source: Stellantis